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In aluminum sand casting, which defect results when molten metal cools rapidly on one side, preventing uniform solidification?

A)Hot tearing at narrow junctions
B)Gas porosity via evolving hydrogen
C)Misrun due to inadequate metal supply
D)Shrinkage cavity near the feeder

💡 Explanation

Hot tearing arises because constrained thermal contraction leads to tensile stresses exceeding the material's high-temperature strength; the mechanism is stress concentration during solidification. Therefore, a hot tear results rather than porosity or a misrun, since those are caused by gas evolution or insufficient material fill.

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