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Which consequence results when a laser welding process leads to excessive power?

A)Metal vaporization and keyhole instability
B)Accelerated cooling and rapid solidification
C)Reduced penetration and surface alloying
D)Minimal heat-affected zone (HAZ) formation

💡 Explanation

Metal vaporization and keyhole instability occur because excessive laser power causes rapid heating. The **vapor recoil pressure** increases, creating an unstable keyhole that sputters molten metal. Therefore, spatter increases during welding, rather than reducing haz size or incomplete melting; these require more controlled settings.

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