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Which outcome impairs ethylene plant operations when PID loop integral windup occurs in a PLC controlling reboiler steam flow?

A)Oscillating column bottoms temperature
B)Stabilized overhead vapor composition
C)Minimized reboiler energy consumption
D)Reduced feedstock conversion efficiency

💡 Explanation

Oscillating bottoms temperature occurs because integral windup causes the PLC to accumulate large erroneous corrections. This overshoots the correct steam flow, therefore, oscillating column temperature results, rather than a steady stable temperature achieved with properly tuned PID gains.

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